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May 20, 2011

Tips On Waterproofing / How To Waterproof

by Construction Fanatic — Categories: CareersNo Comments

How to Waterproof / Tips on Waterproofing

Ever wondered what is the right way to waterproof? Well the folks at Master Buildings Association explain how.

Flashings-The Forgotten Building Component

Where did you learn about flashings and damp proof course installation ?. It probably wasn’t from a book or a publication because there isn’t any to my knowledge. The BCA has some details – but they are sketchy and in part wrong, and AS 3700-2001 Masonry Structures covers the issue in six paragraphs. So it must have been like me, a crusty site foreman telling you this is the way you do it and don’t forget !.

For some reason bad flashing practices are become more prevalent in the building industry and the cost of rectification can be as high as $450.00 per meter to rectify.

Architects and designers have tried to keep flashings out of sight by keeping them back 10mm from the outside face of the walls and omitting weepholes in favour of the ‘flush look’. The problem with this detailing is that it results in rising damp and inadequate drainage and ventilation of the wall cavity.

Modern balconies now have the render and no skirting tiles. So there is nothing to conceal the overlap of the cavity flashing and turn-up waterproof membrane on the balcony.

Clause 2.6.1.3 of AS 4654.2-2009 goes a little way in resolving the anomalies with the overflashing of membranes by requiring overflashing that overlaps the upstand with a minimum gap of 10mm and a pressure seal with an applicable sealant, a reglet or an overflashing constructed of a liquid applied membrane.

From a membrane application stand point, the last thing that a manufacturer of a membrane will permit is water dropping off a flashing behind a vertical termination of a membrane. This detailing causes water to flow behind the membrane causing delamination of the membrane from the substrate.

Flashing materials have changed. Now you can get ribbed plastic damp proof material. But you try to box the end of it at the junction of a door or windows, or even worse try to seal the lap joint with silicone- it simply can’t be done.

Go to the hardware store and ask for some sealant to seal the lap joint in a bitumen coated flashing and you’ll probably be given an acrylic based sealant that will do everything but effectively seal the flashing. The old bitumen paste is yesterdays technology, but surprisingly it works. Some of the larger sealant manufacturers are now selling bitumen based sealants, but they are not readily available and the product names are not well known or promoted.

There are some simple steps a Builder can take to ensure that flashings are installed correctly and are available for correct overflashing of membranes:
• Install all flashings so that they project a minimum of 50mm out the face of the wall. It is easy to trim them off later with a knife if you don’t need them, but extending them latter means removing bricks.

• Where you have to box the end of a flashing use a flashing material that will hold its folded shape.

• Where a cavity flashing meets a door reveal, leave the cavity flashing protruding 50mm into the opening so it can be folded up.

• Seal all laps in flashings and damp proof courses with bitumen modified sealant. Call the larger manufacturer’s of sealant and ask for bitumen sealant. Test the sealant by applying it to a piece of flashing and then try to pull it apart – if it delaminates easily or does not seal try another sealant.

• Water test all your flashings before the internal linings are fixed or before rendering the internal walls.

• Leave bricks out of the wall at 1200cts for cleaning the cavities. This is the where the weepholes have to go anyway so they can be installed just before rendering.

• Get the apprentice to clean the cavities with a hose at smoko, lunch and after work.

• Do not close the top of a cavity until you have sighted the cavity and the flashings.

• Don’t let following trades pierce the flashings with conduits, pipes and cables.
Jack Horsfall from the Office of Fair Trading in conjunction with members of the MBA Waterproofing Technical Committee are in the final stages of putting together a “Industry Practice Guide” on the “Installation of damp proof courses and flashings”. This will end the problem of the lack of literature and provide a useful how to guide for the building industry.

For more great information on builders licence or gaining a become a licensed builder visit the Master Builders Association site

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May 7, 2011

The Moisture In Basements And Crawl Space Problems And Their Best Solutions

by Construction Fanatic — Categories: Foundations — Tags: , , , , No Comments

Introduction & Troubles:

A soaked basement is a frequent trouble in all types of basements – from poured cement to stone to concrete block – and we have dried 1000′s of all type. Fixing a wet basement is not a do-it-yourself venture. It calls for hard work, and a lot of expert familiarity, skill, and equipment. Ascertain what might be causing your basement moisture problems and the techniques to repair a leaking basement by having a proficient basement waterproofing company, give you a complimentary wet basement inspection and assesment on the answer to your leaking cellar.

A dry basement will from basement waterproofing Rochester, save from harm the investment you made in your house as well as enable you to use the space for storage or for a basement finishing job to gain supplementary living space.
If you undergo sickness from a wet or flooded basement mold and mildew within your home, or uncomfortable basement living space, allow one of our specialists assess the issue and educate you in the direction of the causes, issues, and various wet basement and crawl space solutions available.

“If a basement is new, then the foundation wall has to be strong.” This is, regrettably, a very familiar fallacy with new homeowners. The reality of the matter is that it is not uncommon for modern homes to have cracks appearing in their foundation wall. In spite of of your home’s age, every crack is a individual issue in your foundation that could maybe possibly be compromising the structural strength of your house. If weight created the seams and is not accounted for, then it will persist to add strain to an by now undermined structure. The uninterrupted weight of the home could forever continue to load its burden upon the foundation.
From faulty building to water pressure from the soil to the total weight of the house, the foundation wall of your home repetitively deals with force from all sides. A common Waterproofing job is rod hole repair.

When exterior pressures becomes too much for the foundation wall, your home faces a variety of troubles ranging from superficial to possibly devastating. Many Basement waterproofing dealers specialize in foundation work and basement wall strengthening as well as basement water proofing. a lot of explanations a new foundation could form fissures. The truth is that finishing your basement would be a good idea, but for each beautifully remodeled basement, there is one more that was previously beautiful, but then got wet. The reality is that over time, almost all basements are going to leak.

Mold has been an epidemic with wet basements and damp crawl spaces since the very beginning. It builds up on everything organic and natural in a basement, including wood, carpeting, drywall, organic ceiling tiles, cloth, paper and all other organic material. Packing containers of cardboard set off a lot of black mold as well as wrapping paper is like bonbon to mold. Year-round, it sends its mold spores into the basement and crawl space air where they levitate up and eventually reach your home and it makes difficult to live. Oakbridge Construction does this type of work near Detroit.

April 16, 2011

Energy Effective Construction Materials Are The Basics Of Successful Building

by Construction Fanatic — Categories: Foundations — Tags: No Comments

The circulation of the heat is extremely essential for the building. It depends mostly upon the materials used for its construction. And the energy effectiveness of these materials is determined by the way the can manage heat, the way the heat is flown through these materials is also quite an important. And of course do not forget about such item as the capability of materials to store the heat. As heat flows from hotter to colder within the summer period when outside temperatures are higher than the temperature within a building, the heat is carried via the walls from outside to inside. Speaking about cold season we know that the heat is transferred from the inside of the building to the outside. The effectiveness of construction materials – and how much energy consumption they reduce – depends upon how well they hold the heat. Energy performance is measured by the stated R-value of the construction material; when combined with the rest of materials, the adjusted measure is known as mass-enhanced R-value.

An ordinary stud the R-value varies a lot in makeup and spacing of the studs. Here we do not even consider the usage of material – either wood or metal studs with sips uk. As the matter of fact studs conduct more heat than insulation can. It is so because they extend for the wall and have a small R-value. To gain any degree of effectiveness with stud wall building, it is vital to utilize a sips. It is the most optimal option to gain the aim of creating energy efficient construction.

Among the construction methods which may be supposed efficient the best ones are those that combine concrete with insulating foam in an integrated way. The progressive method is called Insulated Concrete Form (ICF) construction, which is a sharpened concrete technique quite more energy effective and faster to erect than usual precast concrete walls. In this way of construction, cavity rectangular EPS foam forms are stacked with steel rebar, then completed with concrete. When the concrete sets, the EPS foam which joins the concrete in the process becomes an inner and outer part of insulation. The forms interlock such as a kid’s Lego set and can be fast assembled. The blocks are not manufactured to a building’s peculiar size. The blocks have to be cut to certain degree to exact length and to make openings for windows; but this is easily performed by hand.

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April 12, 2011

Premier Remodeling & Restoration. Find Out About Our Low Rates On Home Remodeling In Tampa, Florida!

by Construction Fanatic — Categories: Porch and Deck — Tags: No Comments

Premier Remodeling & Restoration is a contracting company based in Tampa, Florida specializing in every area of home/commercial remodeling and repair. We have experts in every related field working for us, so that our customers only have to speak with one company to take care of each of their repair or remodeling needs. Our company motto is that no job is either too big or too small. We will work hard to satisfy our customers no matter what the job. With over 25 years in the business, we put our knowledge to work to the absolute highest standards of service regardless of the size or complexity of the work requested of us.

Our people are some of the finest workers in each of the fields they represent. It is through them that we are able to produce such fine quality of work. The advantage of staffing a large amount of sub-contractors is that we can help remove the overwhelming feelings that occur when consumers have to keep up with multiple companies to accomplish a single home repair project.

Our Company covers all aspects of interior and exterior home remodeling. In our exterior remodeling specialties we can do small and large scale roofing projects, as well as installation, maintenance and repair of soffit fascia. In addition to our roofing work we also cover a wide range of stucco, siding, masonry, and concrete exterior projects. We also cover a wide range of deck, sunroom, patio, and general home addition installations and modifications. As far as our interior work we can cover almost any kitchen, bath, and bedroom upgrades and and remodels. As well as any plumbing, electrical, or drywall installations and repairs. We can cater to any size or brand of materials required or requested by our customers. At Premier Remodeling our customers satisfaction is our top priority.

Premier Remodeling also caters to a wide variety of home renovation projects. We can help with anything from partial facelifts on an existing structure, to a complete overhaul of the entire house. We work with our customers to satisfy whatever their specific renovation needs might be. Be it newer or historic homes, we will work hard to get the job done right.

Premier Remodeling is proud to offer certified home inspections. Our licensed home inspectors are always available to provide this quality service for our customers. Whether a home inspection is needed for an initial home purchase, loan or mortgage claims, or any other related necessity. Premier is here to help and cater to your home inspection needs.

As an added bonus to our valued customers, Premier Remodeling & Restoration is very pleased to offer our expert estimate services free of charge. So call us today to take advantage of our no-cost and no-obligation estimating services, and let Premier Remodeling & Restoration show what kind of company we are and just what we can do for you! We look forward to hear from you!

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Kitchen & Bath Remodeling Services

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April 2, 2011

Firestone EPDM

by Construction Fanatic — Categories: brick — Tags: No Comments

Throw away the manual – Firestone EPDM single ply roofing membrane is taking the residential flat roof market by storm and is fast becoming the product of choice for architects, specifiers and installers.

Firestone RubberCover is ticking all the boxes throughout the residential flat roofing market with its flame free application, life expectancy in excess of 50 years and Eco-friendly attributes.

In fact, Firestone EPDM is the only product of its type to be endorsed by GreenPeace who name is as the “enviromentally friendly choice for roofing membranes” in their Building for the Future publication. Furthermore, a recent report by ACTAC (The Association of Community Technical Aid Centres) and published in the Green Building Digest concludes that the Firestone EPDM is the “best buy” roofing membrane due to its low environmental impact in comparison to other membranes, with high durability and re-usability.

Builders Merchants need to get involved now to avoid the risk of being cut out of the supply chain and Ensor Building Products are the perfect partner having been involved in supplying products to the merchant trade for over 80 years.

Ensor Building Products are one of only a handful of authorised UK importers & distributors of Firestone RubberCover and are the only one whose pedigree is in servicing Builders Merchants.

Ensor Building Products are actively looking for merchant stockist/re-sellers to help create a strong distribution network. We offer product training as well as a first class service and competitive pricing.

Contact us now for further information!

View our Firestone EPDM section on our website.

Firestone EPDM

Firestone EPDM RubberCover® membrane must always be fully adhered to the substrate, by applying RubberCover® Bonding Adhesive both to the membrane and the substrate. Compatible substrates are wood, bitumen, PIR and PUR insulation, concrete, aluminum and zinc.

Firestone EPDM RubberCover® membranes can be installed on both new and existing roofs. Firestone RubberCover® EPDM can overlay virtually any old roof provided the roof decking is sound and the existing structure can carry the load of the new roofing system.

Firestone EPDM RubberCover® membranes offer a unique combination of features & benefits.

Superior durability

Firestone RubberCover® EPDM membranes offer unmatched resistance to ozone, UV radiation and high or low temperatures. They have a life expectancy of up to 50 years. Over a billion of square meters of roof installations worldwide are a testimony of Firestone EPDM membrane’s proven performance.

Seamless sheets in 1 piece

Firestone RubberCover® EPDM membranes are available in large, seamless sheets up to 6.10 m in width. Most small residential roofs can therefore be covered with one single sheet without any field seaming.

Very low life-cycle cost

Firestone RubberCover® EPDM membranes require no or only little maintenance once installed. This feature, combined with the membrane’s inherent durability and competitive installed cost, result in a very low lifecycle cost.

Flame-free and easy installation

Installation of Firestone RubberCover® EPDM membranes is easy. It requires no flame as the membrane is always fully adhered to the substrate using a cold applied adhesive.

High flexibility and elongation

Firestone RubberCover® EPDM membranes remain highly flexible even at low temperatures, enabling year round installation. The membrane can also elongate over 300% to accommodate building movements.

Environmentally friendly

Firestone RubberCover® EPDM is an inert material with limited environmental impact, both during manufacture and installation, and high durability compared to other roofing membranes. In addition, Firestone’s EPDM manufacturing facilities have received ISO 14001 certification for their environmental management system.
High quality Firestone EPDM membrane

Firestone RubberCover® EPDM membrane is a 100% cured single-ply roofing membrane made of a Ethylene-Propylene-Diene Terpolymer offering unique features and benefits.

For decades Firestone EPDM rubber roofing membranes have been successfully installed on hundreds of thousands of commercial and industrial roofs worldwide. Today, the high performing Firestone EPDM membranes are also available to cover small residential flat roofs.

Firestone EPDM

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March 17, 2011

Careworx Launches Care And Nurse Jobs E-Recruitment Website

by Construction Fanatic — Categories: Careers — Tags: No Comments

With so many options and no true method of recruiting for care jobs and nurse jobs, we set out to find the best solution to attract and supply quality candidates to care home, nursing home and domiciliary care providers on a large scale.

This has been a huge task to generate the website and rankings across a wide range of jobs in a highly competitive industry to include Care Home Jobs, Nursing Home Jobs and Domiciliary Care Jobs broken down into Care Assistant Jobs, Support Worker Jobs, Senior Care Assistant Jobs, Project Worker Jobs, Registered Nurse Jobs (RGN Jobs, RMN Jobs, RNLD Jobs) Senior Nurse Jobs, Clinical Lead Jobs, Deputy Manager Jobs, Nurse Manager Jobs, Home Manager Jobs, Care Manager Jobs, Registered Manager Jobs and more across the entire UK.

Visit our website at RNLD jobs to search for care jobs and gain more information.

By offering ‘real’ jobs with full information from only direct employers and by creating facilities to monitor application progress and provide or receive feedback easily online, we have responded to many current industry pitfalls to regain the confidence of job seekers and drastically improve service quality.

In the height of the e-recruitment era and with so many new job boards popping up every week we took the initiative to incorporate an industry specific jobs board with a team of account mangers working tirelessly behind the scenes to attract, filter, advise, prepare and assist wherever possible to provide a medium for employers and job seekers to communicate with total transparency, increasing placement success rates and smoothing the recruitment process.

Unlike many start ups we are not new to recruiting in this sectory and it has taken 18 months to develop the service to this stage, with ongoing development planned well into 2012 to further improve our online feedback and communication modules.

Rather than relying solely on ‘applications’ to an automated site we take a more proactive approach and utilise an existing database of over 45,000 industry specific candidates to carefully target for relevant opportunities. Rather than ‘selling’ access to CV’s and personal information on our databse for the highest price, we protect our users to act as a single point of contact for ‘all’ jobs, rather than having 30 agencies contacting you for the same jobs.

As our search engine rankings continue to improve on a daily basis – with many of our keywords already achieving page 1 and 2 Google – Careworx is set to compete at the highest level without the need to use our position to charge on a per job or per month advertising basis and reduce overall care recruitment costs to the industry.

A Long Way to Go

With our mission statement – To become a single centre for care and nurse job seekers to find and compare genuine employment opportunities from direct employers – Careworx has made itself accessible to care providers at every level to help get everybody on board.

So far we have enjoyed consistent growth and recognition of our efforts has gained us several provider contracts, but with so many agencies saturating the market and maintaining aggressive tactics to gain a quick buck, we are still facing the struggle to break the ‘agency’ stigma and get our message across. Although we are extremely pleased with our achievements to date, we strive to offer our candidates the best choice of jobs by having ‘every’ employer on board within the next 12 months.

Affordability

Unlike typical job board services we do not charge for advertising on our well ranked site. Careworx maintains a strict ‘result driven’ approach to our fees and as we launch now to the masses and begin to increase our volume of work, our low, fixed rate placement fees reflect our long term ambition to set new recruitment standards in a much needed care market.

Visit our website at Nursing Home Jobs to gain more information

Search our site for a range of Care Home Jobs, Nursing Home Jobs and Domiciliary Care Jobs including Care Assistant Jobs, Support Worker Jobs, Senior Care Assistant Jobs, Project Worker Jobs, Registered Nurse Jobs (RGN Jobs, RMN Jobs, RNLD Jobs) Senior Nurse Jobs, Clinical Lead Jobs, Deputy Manager Jobs, Nurse Manager Jobs, Home Manager Jobs, Care Manager Jobs, Registered Manager Jobs and more across the entire UK.

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February 26, 2011

Building That New Brick Mailbox

by — Categories: LandscapingNo Comments

Spring is right around the corner and its time to spruce up your front yard.  One great way to do this is buy building a brick mailbox or a stone mailbox if you like.  A masonry mailbox can add a grand entrance feeling at the end driveway.

In order to start your project you are going to need the proper tools.  You are going to need a mason’s trowel, masons hammer, jointer a 4ft level and a 2ft level.  You will also need a good spaded shovel for digging your hole for the footer.  If you plan to put any arches on it then you will also need a masons saw as well.

To start the project you must first dig a hole that is about 36 inches in depth and that is about 24 inches square.  After you your hole dug it is a good idea to drive a steel piece of re-bar that is at least 2 foot long down into the hole until about 4 inches of it is exposed.  Next mix up some Sac-Crete and pour into the hole until the steel re-bar is completely covered.  Let it set up for a bit and gather your materials for the next stage.

Now that your footer is set up and dry you want to start laying up the brick mailbox’s foundation.  Get 12 4 inch solid blocks and lay 4 per course.  Put the first block down and make sure it is level.  Then butt a block up to the end of the block to make a “L” looking shape,  Be sure that this block and the next 2 are level as well.  Continue to lay the 4 inch block down until you have a square, then continue to lay up two more courses of block until you have a total of 3 courses of block.  At this point you should be just a few inches below grade or ground level.

Now it is time to start laying up your brick, if you done the previous step correctly all the brick should line up with the block foundation and installation should go well.  Install your first course, it should go brick, brick, then turn a brick.  Continue this process around the base until a square is formed.  Stagger the next course and continue to lay the brick, be sure that your brick are running level and plumb as yo install them, a crooked mailbox is ugly and easy to spot.

Once you reach desired mailbox height you want to install your mailbox insert.  Just about any mailbox will work but it’s a good idea to spend a little more on your box because you don’t want to have to replace it later.  Place your box facing the street with about 1 inch of the face out past the brick so there is enough room to open and close the door.

Now continue to encase the mailbox with brick and back fill all the gaps with mortar as you go to ensure that the mailbox is securely set in place.  Once you reach the top of the box you can fish it off with a piece of flat stone or by laying brick down on their sides to cap it.  Spray a light coat a masonry sealer on and your done.

January 26, 2011

How To Repair A Basement Wall

     If you are one on the unlucky ones out there that need their basement wall repair with bowed or cracked walls in your basement here are your options of what you can do.  There are two things that can be done before your loose your walls and that is too reinforce what you already have if it isnt too late of do a complete wall replacement which can be a bit pricey.

     Lets talk about reinforcing your basement walls first.  There are numerous way this can be accomplished and there are many products on the web claiming to be the best.  The cheapest way to reinforce walls is to get 4″ square steel tubing with at least 3/8″ wall thickness or 4″ I beams with 1/2 wall thickness  from your local steel supply house.  First you have to measure the height of your wall from the floor to the floor joist above your head.  Then and about 2 inches at the bottom and about 6 at the top.  Your want to place a beam about every 4 to 6 ft or so to ensure proper reinforcement, so make sure you pick up enough steel for the job.

     The first thing your gonna have to do is cut a hole in your concrete floor with a jackhammer and saw.  Cut a small square as best as you can about 12 inches square or so. Use your jack hammer to remove the freshly cut piece, your in for a workout so be prepared.  After you remove your piece of concrete set your beam in the hole tight up against the wall as you can.  Fasten the top of the beam by drilling holes or using a bracket to attach them to the joist.  At the bottom push the beam over as far as possible and fill with concrete, smooth it off and let it set.  Repeat this process until you have all of your beams in place and this should do a sufficient job of reinforcing your walls if they aren’t bowed too badly.

      Option two is a basement wall replacement, so get your checkbook ready for this one.  Typical wall replacements can run anywhere from $10,000 to $30,000 depending on location and siol type and how bad the damage is.  These jobs should only be done by a experienced contractor, but if you are fgeeling up to the challenge then this is what you need to do.

     The first thing you must do is put some more temporary floor jacks in your basement spaced about every 8 ft to ensure a good safe working area.  Then after you have all your supports in place its time to break out the excavator.  You can rent a small backhoe for about $250.00  a day at your local tool rental spot.  When you begin to dig it may also be wise to have a dump track as well, it will make the job go so much smoother and less messy.

     After you have your jacks secure and in place you have to dig out the wall from the outside with your tractor putting as much soil as you can but all of because you want to save a little for your topsoil.  After all the soil is removed down to the footer then proceed to remove the wall with a small jackhammer, sledge hammers and chisels, This process generally pretty fast after the top course is removed.

     Now that the wall is removed lay up new block in its place, preferably 12 inch block if you can fit them, if not use standard 8 inch block.  Be sure to drop a steel rod every four foot and fill them with concrete to reinforce the wall from the inside of the block.  When the wall is up strike the joints on the inside of the basement and then smear mortar on the outside of the wall as smooth as possible.  Then after it has dried paint a generous coat of tar.

     Now back-fill the hole with #57 stone up to 16″ below ground level and then fill the rest of the way with top soil.  And Thats pretty much it, plant your grass or replace your landscaping and you are done.

July 12, 2010

Masonry Restoration

New masonry buildings rarely are built the way they used to be and we should preserve and maintain our older masonry structures, because like the saying goes ”they don’t build them like they used too” is very true in the masonry business.  Very rarely do you see large all real stone buildings being built anymore just because of the high cost of real stone and the amount of labor involved in laying very large stones.  If you have an old masonry structure that’s need to be restored there are many steps you must take to repair and restore it.  Old Masonry Structures made of real stone and antique brick are very rarely built anymore and to preserve what is left it must be maintained.

The first thing you should do is thoroughly clean the surface with a soft acid wash and a pressure washer.  You must be careful not to add to much acid to your solution to ensure you do not damage the brick or stone.  You should then scrub with a firm bristle scrub brush to remove all the loose dirt.  If you are skilled with a pressure washer this would also work, you just must be real careful not to damage the surface with the high pressure water stream.

The next thing that you may need to do is a good tuckpointing job on the entire surface.  You really should do the whole wall or structure because if you just grind out the bad areas you will notice a difference in the color of the patched areas.  Doing the whole surface will ensure a quality job that matches entirely and odds are anyways you will have to eventually tuckpoint the other areas as well further down the road anyways.

While you are tuckpointing you should also remove any replace any broken or missing masonry units as well. you should really do the replacement work as you go so your mortar color stays consistent with the surrounding mortar joints.  Bad masonry units are one that are cracked, spalling or just plain falling apart.  Special care must also be taken at the caps of masonry walls if they are capped with concrete or stone, this is the first line of defense from water damage and deterioration.  If the cap has been compromised your wall can quickly be destroyed from the elements of rain, snow and ice.

On really bad crumbling walls they may need to be reinforced with wall anchors that are drilled in with a metal anchor bolt set in a special epoxy to hold it in place..  Other techniques such as wall reinforce with galvanized mesh must also be implemented for crumbling stucco walls.  Other things that may need replacement are steel lentils over windows and doors.  These can be especially dangerous if not properly reinforced and braced up during replacement.

Restoring our old masonry structures is very important in preserving our historic buildings and should only be attempted by skilled tradesmen that have been in the masonry field for a very long time.  If you have a building you would like to restore do not wait long to restore it, the longer you wait the more damage it will absorb and it will cost you more later than sooner so don’t wait, get it fixed now and not later.

Masonry Restoration

Chimney Repair

June 26, 2010

How to Install Cultured Stone

In today’s discussion I am going to explain how to install a cultured stone wall.  There are many steps in this process but it is a job that just about anyone can do if they can pay attention to detail and proper spacing.

The first thing you need to do is to get your scratch coat onto your structures wall.  You first need to cover the entire surface with tar paper either the 15 or 30 weight.  You can also use Tyvek, but I feel that the tar paper will give you the best moisture protection.  After all your moisture barrier is up you then must install the steel galvanized mesh over the entire surface, this is very important step and must be done correctly, it is what holds all the weight of the stone.  You need to place one fastener  every 16 inches apart and be sure to hit the studs behind the walls.  And then space them about 12 inches apart vertically.  You can use a 2 inch roofing nail or industrial size staples that are at least 1 1/2 inches long.  After you have all your fasteners in place you then must apply your scratch coat of mortar over the entire surface, this is what the stone will stick to.  After you have completed this step it is usually best to let it dry over night before applying stone.

Now it is time to start  applying the stones to the wall.  Take your stone and apply mortar to all edges till it sortar forms a suction cup, you shouldn’t have to apply any mortar to the center of the stone unless it is really big.  After you have the stone prepped push it firmly onto the wall with a slight wiggle motion to set it in place. continue to do this until all stones are in place, try to space stone about 3/8 of an inch apart and try to break up the vertical bond as much as possible, this will make the job look much more natural.

The next step in the process is to grout the empty joints full with mortar.  you will need a grout bag, masons brush and a 3/4 inch tuckpointer for this stage of the job.  Pump the mortar into the joints evenly and try to bring them out to the face of the stone.  The next step is critical in job beauty.  Now you must wait until the mortar is firm and partially set up if you attempt this step to soon you will smear up your stone and give the joints an appearance of being torn, which doesn’t look good at all.  Once the joints are set firmly rake the joints with the tip of your tuck pointer, the mortar should fall out like a sandy grit, if it is not and still to wet wait a bit longer, alot of this phase has alot to do with temperature of the outside surroundings.  after you have completed this step follow up by firmly brushing all the joints out, this step alone will make a huge improvement on job quality if done correctly.  After you are done do a thorough inspection and fill any open hole in the mortar joints.

Then thats pretty much it, just waith till it all dry’s.  You will notice the the joints will lighten consideralbly once dry so you may want to add a colorant to the grout when mixing to get the desired color.

June 9, 2010

How to Demolish a Brick Wall

If you have an old masonry brick wall that needs to be demolished there are certain steps that should be followed to insure a safe and clean demolition. In this post where I am going to give a general overview of how to demolish a brick wall, this isn’t exactly how it must be done but it does give you a pretty good idea of what needs to be done, just use a little common sense as you attempt to complete this project.

You first need to organize your demolition equipment.  You are going to need a scaffolding, dumpster or dump truck, large tarps to cover the grounds work area, small hammer drill, partner saw, wheelbarrow, hammer, chisel, gloves, dust mask respirator and eye protection.  It is also a good idea to wear long work jeans and a long sleeve work shirt to help protect yourself.

Try to position your dumpster or dump truck as close to the work area as possible, there is no sense in having to handle all the debris twice if you don’t have to.  Spread your tarps out below the work area to help reduce the debris field when it comes time to clean up.  Start by making a series long vertical cuts about 2 to 3 foot apart with your partner saw from the top of the wall to the bottom as close as you can get down to.  If it is an old masonry wall you may be able to skip this step if the mortar joints are weak. 

Next you will want to get out your hammer drill.  Be sure it is set to vibrate only and use a small wedge tip on the end of it.  In this case the small bits generally work better that large ones when taking apart masonry structures.  Go to very to course of the wall to begin, never start at the bottom.  With you bit attack the bottom of the brick rite where the bottom of the brick meets the mortar, pull the trigger and after a few seconds the brick should pop loose, grab the brick and throw it in the dumpster and continue along one course at a time .

You should avoid trying to take multiple courses at once unless you are skilled in demolition work.  Improper demolition can result in a collapse of the entire masonry structure which would not be good especially if you are standing under it, odds are you will suffer serious injury or death.  If you notice the wall starting to buckle while you are demolishing it you may need to stop and shore up the wall with bracing until that section of wall is down.  As you tear down the wall you should come across wall ties every few feet that may require a claw hammer or a metal cutting blade to remove them.

Finally clean up your work area, there will be alot of debris so hopefully you put your tarps down well so cleanup will be much easier.  If you are planning to replace your brick wall with another masonry structure be sure that the footer is totally cleaned off and all mortar is chiseled off as well, it will make installing your new brick wall much simpler.

If you don’t feel that you can tackle this project you should hire a qualified mason contractor or a demolition specialist.

Brick Wall Demolition

June 4, 2010

How to Build a Brick Wall

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     Have you ever wanted to build a brick wall on your home or or your yard and don’t know where to begin.  In today’s discussion I am going to go over all the supplies you need and how to build a brick wall and complete your project.

     Once you have picked out your project you need to figure out how many brick your are going to need.  There are two different standard brick types which are used for most jobs, there are many more but the most common are modular brick and Over sized or Jumbo brick.  To figure how many you need measure your wall length and height.  After You have determined your dimensions if you are using modular take your square foot times seven and this will give you how many brick you need.  If you are using Jumbo’s then take your square foot times five and one half.  So if your wall is 100 sq ft you would need 700 modular brick and if using Jumbo’s you would need 550 brick.  Also figure about a 5% scrap rate also on top of your count for cut bricks that you will need.

     After you have your brick figured out you need to get all your tools gathered.  You are going to need a masons trowel, tuck pointer, striking iron, masons brush, mason’s hammer, brick chisel, masons line, line blocks, line trigs, line bars, wheel barrow, mortar boards and cement mixer and possible a masons saw if you have alot of cuts to make.

     Next get your job area set up with your brick and mortar boards.  Place the brick about three feet back from your wall and a mortar board about every four foot apart with the brick in between them.  Next Check your bond of your brick, this is a very important step in the brick wall set up.  Place one row of brick down on your footer or brick ledge that are evenly spaced with a 3/8 or 1/2 of an inch gap between each brick unit.  Try to adjust them so they are all equal and that you end up with a half or a whole brick at each end, this is not always possible but most generally you can adjust your gaping to make the work.  Now that you have you bond figure out you need to mark where you bond points are with a pencil.  You can either mark the wall you are covering or the footer, just put them somewhere where you can see them.

     The next step in the process is to get your mortar mixed and start laying brick.  You need to first build your leads, you do this by laying 5 brick out in a row and be sure that they are on bond, level and straight and with about 5/8 of an inch gap between the wall and the brick.  Then proceed to the next course, this time start with a half brick at the begining and lay he brick out till you are left with a half of a brick stepped out on the course below, continue this process till you can’t step up any more and then repeat the process at the opposite end of the wall over again.

     Once your leads are up it is time to fill the brick in that go in between the leads.  Put the line up from lead to lead on the same course, you can use the line blocks with the trigs or use brick line bars to accomplish this step.  After the line is in place spread your mortar down the wall and start laying in your brick, be sure to stay on your bond marks or the brick will not fit right.  Stay about an 1/8 of an inch off the line when laying in brick and be sure no brick are touching it.  Your brick must also be level with the top of the line as well so there are a few things going on that you have to keep an eye on to ensure a good brick installation.

      When you have a few courses in you need to strike or rake the wall, it all really depends on how fast your mortar is setting up.  If you are striking you will need to keep a close eye on previously layed courses and strike frequently.  If you are raking your joints you need to wait until the joints are a bit more set before finishing the joints.  Be sure to brush down wall after you finish joints it will make a huge improvement on the cosmetics of it.  And if you are striking be sure to strike it one more time after brushing the brick wall down.

     Just follow these steps and you will have your wall in place in no time.  If you are unsure on how to accomplish any of the above steps you should hire a qualified mason contractor to handle the project for you.

Brick Wall Installation

How to Build a Brick Wall

May 26, 2010

Cleaning Masonry Surfaces

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If you have an old masonry surface such as concrete, brick, or stone that looks really green, black or both I am going to share with you how you can clean them up.  There are various methods for each surface type so I am going to discuss them all.

First you have to gather the equipment needed to complete this task.  You are going to need a empty 5 gallon pail, stainless steel bug sprayer, access to water with a hose, muriatic acid or some other masonry cleaner, a scrub brush, steel wire brush, protective gear waterproof gear, gloves,jacket, hood, pants, boots and most importantly eye protection, acid does not feel good in your eyes.  Lastly you will need a good gas powered pressure washer you can buy one for around $300.00 or just rent one for a day.

Dirty brick and stone walls can be handles a few different ways you can use muriatic acid or a less dangerous cleaner such as sure clean or a pressure washer or both together.  If you opt to use a cleaner wet the surface first with a hose.  Next apply cleaner with a hard plastic bristle brush or use the bug sprayer to apply it.  Be sure to dilute the cleaner with water first to make it safer to use, follow the instructions on the cleaner you are using.  Try not to breath in the fumes from the cleaner either, it can make you very dizzy and vomit.  In really dirty area you may have to scrub really hard or use a steel wire brush moderately over the affected area.  If you are using acid it should bubble up on dirty area right away but it doesn’t work all that well on moss.  After you have scrubbed the wall down hose it off or I recommend using a pressure washer with the fan tip to clean it off.  A pressure washer itself is capable of cleaning most of the surfaces if done properly, but don’t get too close with the tip you blast a hole in your brick or mortar joints if they are aged.

If you are cleaning concrete it can be done much the same way as what you did  the brick and stone wall.  However you must be more consistent with your pressure washer.  If not you will easily see where you have wash and where you have not sometimes giving your concrete an ugly striped look.

If you have an old sandstone surface such as a porch or steps that are flat there is another method you should use to clean them.  For this project you will need a rubbing stone or another piece of sandstone that is about the same hardness.  This does require some back breaking work but you will be very happy with the results when you are done.  Take your rubbing stone a rub it all over the surface till you get a nice sandy grit all over the surface, in dirtier area you may have to scrub a little harder.  Once complete simply sweep the surface or wash it off with a hose. Do not use acid or a pressure washer on sandstone surfaces, they are very easily damaged.

If you are unsure of how to complete this task you should hire a qualified mason or pressure washing contractor to take care of this for you.  Working with acid and pressure washers can be dangerous for both you and the people around you.  If you are not careful you can easily damage surfaces if you do not clean them properly.

Concrete Pressure Washing

Pressure Washing Services

May 20, 2010

Chimney Rebuilding

If you need chimney repair and it is beyond the point of repair for chimney tuckpointing it must be tore down and rebuilt, and there are a few things that you must do to ensure that your new chimney will last for years to come.

The first thing you must do is select the proper building materials.  You should use a brick that is solid with no holes in it this will increase its durability.  Bricks that are cored (with holes) tend to have a much shorter life because moisture can build up in the hole cavities and break down the brick and mortar joints from the inside out, this is especially a problem in colder regions.  So be sure to pick out a solid brick if you can.

chimney repair

Next the chimney needs to be tore down.  You first must protect your roof from falling debris, do this by placing a cloth tarp down over it around the chimney.  You should really use cloth tarps because plastic vinyl ones can be slippery and you don’t want to slip and fall, it could result in serious injury or death.  After your tarps are in place start by removing the concrete cap first, the concrete cap must be first or you risk a avalanche of heavy masonry units falling all over the place and possibly through your roof.  You may have to use a partner saw to cut it in sections first before picking it up, they can be very heavy.

Next thing after the concrete cap has been removed is to start removing brick.  It is best to use a small hammer drill for this with a pick attatchment on it and just focus the pick on the joint below the brick you are removing till it breaks free and you can grab it.  Depending on the roof pitch and placement of the chimney you should use a bucket to put debris in or if you are confident it is safe below you can throw the brick down to the gound in a designated roped off area below.  Be sure to remove the center clay flu liner if there is one, as well as you work your way down, but try not to break it, odds are you will send debris down your chimney shaft which is not a good thing and it will have to then be cleaned out.  The brick should be removed down to just inside your roof line unless its really bad you may have to reach down further or do a little work inside the attic to get it to a secure rebuild point.

Now that your ready to rebuild be get your new building materials up to your work station and start laying in brick.  it is very important to keep the courses level and plum to ensure a good looking and lasting chimney.  If you are using clay flue liners put one in place as you go, once it is secured by brick all the way around it up to the top then place your next one in place and continue the process till you hit your desired height.  code for most areas is 10 foot from nearest roof line and then 2 foot above that for proper drafting of fumes, Generally in most cases if you build it to the same height it was you should be ok, but be sure to check your area code just to be sure. 

After all your brick and flu liners are in place you need to pour a concrete cap, this is one on the most important features of your chimney and it should be done correctly to ensure a long lasting chimney.  Yor flu liner should be sitting about 6 inches above your last course of brick, next build a form out of 2×4′s around the top course of brick, fill your form up with concrete till you reach the top of your form,  Put a slight slope on the cap from the liner down to the edge of form for good water shedding.  Also tap your form lightly as you fill it to help reduce bubbles in the pour.  After it sets up for a bit say a few hours pull the form and smooth off the edges of it with a small concrete float to seal all holes and to also make the cap look nice.

After that is complete install a draft cap, or also called a bird cap to finish off the chimney.  One of these is needed to reduce the chance of back drafts pushing fumes back into your house and they also serve to rain out and to keeps small animals out as well.  They can be picked up at just about any home improvement store and are relatively cheap.  You must also install your flashing around the base of chimney as well to ensure that is is sealed and water tight.

Chimney Flashing

May 17, 2010

How to fix Masonry steps

Do you have crumbling, cracked, chipped or just plain old ugly concrete steps at your entrance way, well if you do we are going to talk today on how to fix them and give your entry way a much needed face lift.

This was a recent job that I did and I am going to go over all the steps necessary to to a concrete step repair or a brick step repair job.  The steps we are going to fix were made of concrete and brick together that have fallen apart and are in need of repair.  As you can see there is alot of work that needs to be done here so lets get started.concrete step repair This picture was taken after the demolition had begun but you can see there is alot of work to be done.

Once your demolition work is done be sure to remove loose debris so you are  ready to start laying brick.  Purchase a Brick paver with smooth sides for this project so it looks nice and durable, Brick pavers have no holes in them and are very hard so they are perfect for steps and walkways and even driveways.

Start by laying two courses where you want your steps to be located.  Be sure on curves that you cut the back side of the brick off so you can keep you joints tight when making turns, if not you will end up with a mortar joint that is 2 inches wide that will not look good.  After you have your first two courses in strike them up and prepare to do the first step top.  you want your steps to be about 12 inches wide so be sure that you left your self enough room to accomplish this.  In my step I used 1 full brick and a half which gives me a 12 inch step.brick step repair

In my step now there is a 12 inch step that sits about 8 inches off the porch which is perfect for step height.  Be sure that all your joints are full as you go along and most importantly use your level frequently,  Your step should be perfectly level from left to right and have a slight slope down towards the porch deck so water sheds easily off of the steps.  Be sure as you go along the steps that the base under neeth is filled solid with concrete or mortar to ensure a good strong long lasting base.  you can use some debris from your demolition to help reduce the amount of fresh fill needed just be sure that the debis is a masonry unit of some sort and thta is not crumbling and be sure to completely encase it in fresh mortar or concrete.

Now it time to run your second step which will include your top deck which should be big enough to open your door and give yourself plenty of walkway space.  Once again lay down your two courses and then once they are in and have set up fill the area in between with mortar or concrete.  Once thus step is complete you are ready to start your top deck.

The first thing you should do is layout the cuts you will need if you have an arch on your top step, This can be a time consuming process but is will be needed to be done if you want your project to look right when you are done.  When possible if a large peice is needed to be cut off to make the turn try to split the cut between two brick so it isn’t so noticeable.brick cut

Once this is complete lay your perimeter row of brick in first, it is very important that this is level from left to right or you may find your self in big trouble when you finish the center of the deck.  After you have the perimiter in place strike it up and prepare to run the center brick in to fish your project.

Start along the house and run your brick left to right, start with a half of a brick to beak up the pattern a bit.  Then lay in your next course by starting with a whole brick so you will end up with a staggered bond pattern and not a stacked bond.  Be sure to tuckpoint as you go any open joints and strike all the joints when they are set up, brush them down and strike them again

Once the job is complete wait one day and get some masonry cleaner, muratic acid works the best but it is a bit dangerous so be sure to wear proper safety gear to protect yourself.  Apply the acid with a brush and scrub smears off with a good hard bristel or wire brush.brick step restoration

May 16, 2010

Tuckpointing Large Buildings

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In todays post we are going to talk about how to tuckpoint a large building.  Tuckpointing a large structure can be a daunting task and should only be attempted by people who have no fear of heights, because you can end up in some scary places especially along the lake where there are strong winds constantly.

For starters lets go over the equipment you will need, pending job size of course.  You will need a lot of scaffolding, a cherry picker type elevator system or a large jig lift.  Of the three a Jig lift is ideal because you can drive it to where yo need it raise up and down quickly and no set up is required like you would need with the other two systems.  You can rent jig lifts that go up 60 ft boom which is typically what you would need for most 4 story buildings, any more than that you will need to set up an exterior elevator system that attaches to roof and is then movable from the the roof, which can be very difficult at times if there is a lot of roof penetrations and the roof must be flat to set up off of.  The third option is scaffolding but this requires a large investment in equipment and a lot of labor to set it up and tear it down.

Lets assume your building is 4 stories or less so you will use the Jig Lift to get your work done, other equipment you will need is a mixer, heavy duty grinders with 3/8 diamond wheels, grout bags, tuckpointers and a striker or rake.  be sure to be well trained in the use of the lift and wear a safety harness so you don’t fall out of the basket.

Start by grinding out the joints as deep as you can with your grinder.  After you get a good size section ground out maybe a 10 foot square area mix up your mortar and get ready to fill your joints.  If you are using a grout bag mix your batch so it is a little on the runny side so it flows through your grout bag easily.  If you are not comfortable using a grout bag you can just use your tuckpointer and trowel.  If you use this method it will take much longer and make sure that your mortar is stiff and not runny at all.  Inject or push the mortar evenly into all the joints till they are all filled in the area that you are working, then after they set up a bit follow through with your striker or rake depending on the look you desire.  After you finish your joints follow through with a brush to remove any excess mortar and strike the joints one more time to finish them.  But just so you know striking is much better than raking because it seals the brick better and gives the face of your brick a flatter finish.

Repeat this process over and over till you complete the job. Be sure to grind all the joints because if not they will fail much sooner than area that you did grind and fill.  Tuckpointing can be a very long time consuming process but it must be done to maintain the integrity of your masonry walls.  If you are still unsure of what to do hire a mason tuckpointing contractor to complete the work for you.

May 14, 2010

How to Build A Block Foundation

In today’s post we are going to discuss how to build a concrete block foundation and the tools you will need to complete this task.  You should have a good construction knowledge and be in good physical shape before attempting to do this.  One thing you should do though is have the hole dug and the footers in place by a licensed excavator to ensure you at least have a good starting point.

Lets go over what you will need for this job first, you will need a cement mixer, partner saw, wheelbarrow, mortar boards,a laser for elevations, scaffolding and plank if you are building a basement.  The hand tools you will need are a trowel, hammer, striker, chalk box, line, line bars and a 2ft and 4ft. level.

So lets get started, with your footers in place the first you need to do is layout your job and mark all of your corners with a concrete nail or a pencil.  This can be a time consuming process so be sure you have someone to help you measure everything out to be square.  After you have you corners marked take your chalk box and pull it from corner to corner and snap a line mark down onto your footer, this is the line that your block will follow.

Next you will need to establish your elevations with your laser, i recommend you get a self leveling laser because the slightest error in this step can be very bad in getting your foundation level.  Establish which corner is the highest and use it to set all of your other heights.  Be sure to mark each corner with how much you need to raise it so you don’t get confused.

Now it is time to build your leads, with all your corners marked lay in your first course, if you need to raise a corner try to do as much as you can if the first course.  Use jamb block for your corners, ones without ears on them it will make the job look nicer and they are much easier to level up as well.  You can get up to about 1 inch of height with a heavy bead of mortar under your first course, hopefully all your corners are close from your excavators work. Run 4 block out in one direction then 3 block in the other direction for your first course and then lay the subsequent courses on top dropping back 1/2 of a block in each course in each direction till you are left with one block at the top. Check your elevations frequently with your laser to be sure that all your corners are working out to be the same hieght.  It is very important that leads are level, square and plum, this will make the whole job alot easier if it is.

After all your leads are up attach your line to your line bar and pull it tight from one lead to another on the same course.  Spread your mortar down the chalk lines and start laying block, try to line the bottom of the block up with the chalk line and the top of the block with the top line.  after that course is in it gets a bit easier be sure that your block aren’t lipping over at bottom and keep running them to the top line but be sure that none of the block touch the line, stay off of it about 1/8 inch and you should be good.  Continue this process over and over till your walls are up and job is complete, also be sure to strike and brush your wall frequently to be sure that it is sealed good.  Also every two courses it is a good idea to put a layer of derwal between the courses, it is required by code in some areas.

If you are still unsure on how to do this project hire a qualified contractor to complete the job for you.  Block foundation costs are still typically cheaper than poured walls, about 30% or so and they are just as good or better in most cases because the masons have much more control over heights of corners thus leaving you a more level finished project.  And if you want you can then fill all your block with concrete thus giving you a solid block, concrete wall.  It is also a good idea to drop a piece of re-bar in every 4 foot as well and pack it in with concrete, this is also sometimes required by code.

May 9, 2010

How to Build a Masonry Mailbox

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Have you ever wanted a masonry mailbox, if you have then your in the right place to learn how to build your very own brick mailbox or a stone mailbox.  I will go over all the materials and tools needed to complete this project and approximate costs.

I am going to go over the brick mailbox because it will be easier for you to complete.  First you will need your design layed out, the simplest way to build your maibox is a 24 Inch square with a 16inch block pillar in the center.  Next you will need to gather all your materials, you will need 3, 80 pound bags of Quickcrete, 16 8 inch block and 12 4 inch block and then roughly 200 brick of your choice.  You will also need to pick out a good sturdy steel mailbox and a piece of sandstone that is 26 inches square and 4 inches thick for the top cap. The tools you will need are a good digging shovel, wheelbarrow, hoe, trowel, hammer, striking iron and and masons brush.

Step one, dig down 36 inches and 4 inches bigger than your mailbox base in the above example you would dig a hole that is 32 inces square.  If you are on a street with underground utilities running along the street you are only going to be able to dig down no more than 12 inches, you will have to check with your utilities to find this out.  Ideally though you should make it 36″ deep to clear the freeze line, especially if you live in the north.

Next prepare your footer by driving a grade stake down into the center of the hole 8″ off of the bottom, this will be the thickness or hieght of your footer.  Now mix your quickcrete thouroughly and pour it into the hole till you just cover the grade stake, try to make footer as level as possible, it may be somewhat difficult especailly since you will be reaching 3 feet into the ground.  Now let your footer set up and return the next day to build your mailbox.

The next step in the process is to build the center block column our of the 8 inch block and 4 inch block.  find the center of your footer, mark it and measure 8 inches each dirrection, this will be where your main culumn will set.  After you have marked out your square mix your mortar and start laying block.  Place two 8 inch side by side and try to make them as level as possible, first course is most important, if you can’t get it level in the first course be sure that you are level and straight by the third, which should place you right at about 4 inches below ground level, now continue to lay your block up 5 more courses, be sure that these are straight and level.  After you have layed these you need to install your brick ledge, you do this by using the 4 inch block.  Place the block around the base of the column as close to the column as possible up just three courses which should place you at once again 4 inches below grade.

Now that your column and brick ledge are in place its time to install your brick. Run your brick on top of the brick ledge which should work to fit the brick perfectly.  Be sure to switch bond every course to make sure you are left with a nice looking brick job.  Every course check for level and plum to be sure that your mailbox is not leaning, and then strike your joints every 2 to 3 courses as well, so they dont get two hard on you.  If you are installing brick correctly you should have 3 courses of brick to every course of block, so if you layed 4 courses above grade then you should end up with 15 courses of brick. to the top of the block column.

Now it is time to install your mailbox, take your mailbox out of its packaging and place it on top of your colomn and brick with the face of it facing the road, test open the door to be sure that the brick below is not interfering with the door.  Your  mailbox door should be resting approximately 1 to 2 inches off the face of the brick.  Now continue to lay your brick up and past your mailbox, you will have to make cuts with a saw or with a hammer if you are skilled enough to do it.  Be sure to fill mortar in around mailbox to lock it in place.

After you have struck all your joints and brushed your work down it is now time to install the cap, you can do this with brick or buy a piece of sandstone that is 4 inches thick and that is 1 inch bigger on all sides of your masonry column, in the above example the sandstone should be 26 inches square.  Run a bead of mortar all the way around your top course, now place the sandstone lightly on top and level it up, remove excess mortar and vwela you have yourself a brick mailbox, If you are skilled enough you can do the above project with a stone veneer, but it is only recommended if you are familiar with the masonry trades.

If you like this post then visit my blog at http://custom-built-masonry.com/wordpress to see other projects as well.

The Importance of Having Strong Mortar Joints.

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In a few of my previous post I have discussed Brick Tuckpointing, But now I am going to elaborate on why it is so important.  Over the years your masonry structure takes on heavy damage from rain, wind and ice.  Chimney take the most damage because they are exposed on all four sides where as home walls and roofs shelter brick and stone somewhat from these elements.

Mortar joints if you do not know already are what bind brick together and are what seal the brick from weather conditions.  When over time these joints are compromised small cracks will form and over time water will penetrate these cracks and destroy the mortar joints leaving you with a damages masonry structure that should be fixed immediately, if it is not then it will cost you more especially if you have a total joint failure which will lead to crumbling walls and thus a high replacement cost.

Things to watch for when your joints are failing are white chalking of the joints, actually seeing cracks forming, missing mortar joints, faces of or entire brick falling off, water damage inside your home around windows and chimneys.  If you spot any of these conditions then you should have someone look at your structure and see what needs to be done, most of the time a good tuckpointing job is all that is need to fix the walls or chimney’s in question.

Tuckpointing costs are minimal as compared to what it would cost to replace a failing wall structure.  You can generally expect to pay more for a chimney tuckpointing job than a wall or step repair job.  Chimneys cost more because of their height and danger in completing them, especially if you have one of those hard to get to chimney’s such as one in center of roof on a very steep roof pitch.

So if you suspect you may have a issue with your masonry walls then be sure to fix them a soon as you can it will save you a lot of money in the long run.  If you like this post and would like to read more then visit my blog at:

http://custom-built-masonry.com/wordpress/

May 6, 2010

Tuckpointing a Brick or Stone Wall

If you have an old crumbling brick or stone wall on your home it can become a real eye sore and take away from the value of your home.  In this post we are going to talk about what you can do to tuckpoint your walls and to fix them up.  Tuckpointing brick or tuckpointing stone can be more difficult than it looks so if you are unsure you should hire an experiences contractor.

OK, lets get into the steps nessesary to complete your project.  The first thing you should do is take a sample of your existing mortar joints by busting a piece off with a hammer or chisel and then matching the color as close as possible down at your local mason supply store.  Then after you have found the proper color, get your colorant, mortar, sand and get them on site so you are ready to go.

Now that your supplies are in order you need to start grinding, get a good powerful grinder with a 4 inch diamond wheel and grind all the joints as deep as you can without damaging surrounding brick, be sure to wear a dust mask and safety glasses during this process.  After you have completed this task clean the wall really good with your brush, or if you have the time hose it down with water and continue the project the next day or a few hours later to give ample drying time.

Now you are ready to start tuckpointing your wall.  Mix your mortar with appropiate color combination, mix should be firm and not to loose, if it looks like water then add some more dry mix to tighten it up, sand & mortar.  Grab a sccop with your your trowel and smack your trowel down on your mortar board so mortar sticks to your trowel.  Now use a 3/8 tuckpointer to stuff the mortar into the open joints, continue this process until you have filled a small area and then follow up by using your striking tool or rake to finish the joint.  Let it dry for a little bit and then come back and brush the joints to remove excess debris, if you are are striking the joints then go over them one more time to remove brush marks out of joints.  Repeat this process over and over till job is complete

If you are unsure of how to do the above job hire a contractor, you could actually make your walls look worse if you do not do any of the steps properly.  Good Luck.

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